EDAS 4.1 Release

With EDAS 4.1, we introduce automatic planning, coordinated multi axis motion, automated calibration & key improvements across sensors, simulation, and usability.

What's new in EDAS 4.1

Automatic planning, coordinated multi-axis motion, and auto-calibration

Advanced automatic planning with tilt and multi pass support  

Automatic planning has always been a core feature of EDAS. In version 4.1, we have expanded it to include tilt, rotation, and multiple passes per feature directly within the planning process. This allows the robot to capture data inside complex geometries such as holes and hard to reach areas without manual intervention. By defining these parameters upfront, we remove a manual programming step while improving overall data quality and measurement precision.

Single controller multi axis control with robot extensions  

With EDAS 4.1, we now support robot extensions for Fanuc, ABB, and KUKA robots. This means external axes such as turntables can be controlled directly from the same robot controller. Previously, separate controllers were required. By consolidating control into one system, we reduce hardware costs, save cabinet space, and increase system robustness. At the same time, coordinated movements between robot and external axes become possible, enabling operations such as measuring a part while it rotates.

Automatic robot tool checking  

Correct tool configuration is essential for smooth and accurate robot motion. In EDAS 4.1, we automatically read tool parameters from the robot controller and validate them against the simulation setup. This helps prevent configuration errors related to TCP, mass, or inertia and ensures that simulation and real world execution remain aligned.

Expanded sensor integration  

We continue to expand hardware compatibility in EDAS. With version 4.1, we have fully integrated the Hexagon ZG family, CAM C, and Hyperscan sensors. By broadening our supported sensor portfolio, we enable more applications and give our users greater flexibility in choosing the hardware that fits their specific use case.

Automated sensor calibration  

Reliable measurement requires consistent calibration, especially in industrial environments where temperature changes, vibrations, and other influences are common. With EDAS 4.1, we introduce automated sensor calibration. The robot executes the required calibration movements automatically, eliminating manual handling and reducing downtime. This is a crucial step toward true end to end automation.

“Plan smarter. Measure better.”

Improved simulation fidelity  

We have further enhanced our simulation engine by improving mesh quality and data visualization. For sensors such as the VR800 SmartScan, we can now generate simulated data that closely resembles real measurement output. This strengthens our digital twin approach and allows users to validate processes virtually before deploying them in the production cell.

Leica AS1 enhancements  

We have continued to refine our Leica AS1 integration. EDAS 4.1 adds the ability to calculate scan normals directly from Leica data and includes improved auto local functionality such as spiral search. These enhancements allow more precise tuning of automated scanning workflows and improve inspection reliability.

Modbus communication and unlimited axis configuration  

With EDAS 4.1, we have added support for the Modbus communication protocol alongside OPC UA, Profinet, and Ethernet IP. In addition, custom machines are no longer limited in the number of axes. This allows us to integrate complex systems, including advanced fixtures and multi axis robots, and ensures that EDAS remains flexible and future ready as robotics technology evolves.

UI and UX improvements  

We have introduced several usability improvements in EDAS 4.1. Robot variables are now more visible during execution, making monitoring easier and more intuitive. Users can scale icons for improved readability, and we have added Spanish and Japanese language support to make EDAS more accessible globally.

Looking ahead: EDAS AI Vision and faster validation  

While EDAS 4.1 focuses on automation and robustness, we are already preparing the next step. With EDAS AI Vision, we will introduce visual perception capabilities that enable collision prevention and AI powered visual inspection for detecting scratches, welding defects, and surface imperfections. By combining dimensional metrology with visual inspection, we move toward complete inspection within a single automated workflow. At the same time, we are accelerating our validation engine to significantly shorten the time between programming, simulation, and real world execution.

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