The challenge was to measure both sides of the Audi e-tron BIW in a narrow space, using one robot, one sensor and one turntable. The solution needed to provide accurate and reliable data quickly and efficiently, ensuring the highest quality standards. At the same time, Audi Sport was dealing with increasing complexity in their measurement processes, including diverse surface types, manual setup efforts and the need for consistent, repeatable results.
Eleven Dynamics stepped in with EDAS, the Eleven Dynamics Automation Suite, delivering a fully integrated and future-ready solution. With EDAS, Audi Sport was able to simulate the entire measurement process through a digital twin, identifying the optimal cell layout before physical implementation. This significantly reduced complexity and ensured a seamless setup.
The solution supports any robot, any sensor and any cell configuration, making it a perfect fit for Audi Sport’s diverse measurement requirements. It is flexible and adaptable, designed to meet specific needs while enabling programmable measurement workflows and automated robot paths. This ensures consistency across measurements while reducing manual setup time. The system also integrates seamlessly with existing hardware and software environments.
The results were immediate and impactful. EDAS and its simulation capabilities significantly reduced the complexity of the measurement process while delivering fast, accurate and reliable data. Manual and time-intensive tasks were transformed into automated workflows, increasing throughput and consistency.
As a result, Audi Sport achieved fully automated measurement processes, from setup to data export and reporting. Data quality became consistent and repeatable across all measurements, while processing time was reduced by up to 85 percent. Measurements are now automatically compensated within EDAS, and data is streamed directly to PolyWorks in real time.
The successful implementation of EDAS at Audi Sport highlights the transformative impact of intelligent automation in metrology. By combining digital twin simulation, programmable workflows and seamless integration, Eleven Dynamics enables companies to transition from manual to semi-automated and fully automated measurement processes in a smooth and scalable way.
EDAS adapts to existing workflows and teams, eliminating the need for retraining while ensuring long-term usability and flexibility. At Eleven Dynamics, we do not force you to adapt to software. Our solution adapts to you.
